Tata Steel Targets Zero-Carbon Steel by 2045 with CRISP+
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Themes and Topics

  • Circular economy steel production.
  • Direct reduced iron (DRI) plant
  • Electric smelting furnaces
  • Hatch CRISP+ furnace technology
  • Hydrogen-based steel production
  • Low-carbon emission steel production
  • Reducing electric furnace (REF) package
  • Tata Steel green steel project
  • Tata Steel Netherlands hydrogen route
  • Zero carbon emissions steel
  • Hatch to bring in CRISP+ for use in green steel production in Tata Steel’s factory in Netherlands, moving further towards DRI technology.

    Here’s an article posted in Hydrogen Central that talks about Tata Steel’s zero-carbon production.

    According to the article,

    • Tata Steel aims to produce steel with zero carbon emissions by 2045
    • Hatch will provide engineering for the reducing electric furnace (REF) package
    • The hydrogen route project will employ Hatch’s CRISP+ furnace technology
    • Tata Steel will convert its steelmaking facilities from coal-based to hydrogen-based
    • The project will cost in excess of 65 million euros

    CRISP+, which stands for Continuous Reduced Iron Steelmaking Process Plus, is a novel technology for steel production aimed at reducing emissions and improving efficiency. Here’s a breakdown of what we know:

    Core Technology:

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    • Continuous Process: Unlike conventional Electric Arc Furnaces (EAFs) functioning in batches, CRISP+ enables uninterrupted steel melting and refining, potentially boosting production and reducing costs.
    • Stationary Electric Furnace: CRISP+ uses a stationary electric arc furnace, differing from traditional EAFs that have a tilting mechanism.
    • Focus on DRI (Direct Reduced Iron): The process is designed to efficiently handle DRI, a semi-finished steel product with a lower carbon footprint compared to iron ore.

    Benefits of CRISP+ (as claimed):

    • Reduced Emissions: Compared to traditional EAFs, CRISP+ promises lower CO2 emissions due to its focus on DRI and potentially cleaner electricity sources.
    • Increased Efficiency: The continuous operation and improved refractory life (lining of the furnace) can lead to higher production capacity and potentially lower energy consumption.
    • Yield Improvement: The technology claims to offer better control over the steelmaking process, potentially resulting in a higher yield of usable steel.

    Limitations and Unknowns:

    There isn’t a wealth of publicly available information about CRISP+. Here are some aspects that would be helpful to know:

    • Technical Details: Specific details about the furnace design, operation parameters, and how it achieves the claimed benefits are not readily available.
    • Commercialization Stage: It’s unclear how widely adopted CRISP+ technology is. While Hatch seems to be involved in projects like the one with Tata Steel, more information on existing implementations would be valuable.
    • Comparison with Alternatives: Understanding how CRISP+ stacks up against other green steelmaking technologies like hydrogen reduction would be informative

    Interestingly, we have some other posts related to this content:

    Tata’s World’s First Hydrogen Trial in Steelmaking: Tata Steel conducts trial injecting hydrogen into blast furnace, aiming to cut CO2 emissions by reducing coke usage, a first-of-its-kind initiative. Hydrogen Injection for Green Steel Production – by Tata Steel: Tata Steel leads in India with hydrogen injection in blast furnace, achieving cleaner steel production and supporting net zero carbon goal.



    About Narasimhan Santhanam (Narsi)

    Narsi, a Director at EAI, Co-founded one of India's first climate tech consulting firm in 2008.

    Since then, he has assisted over 250 Indian and International firms, across many climate tech domain Solar, Bio-energy, Green hydrogen, E-Mobility, Green Chemicals.

    Narsi works closely with senior and top management corporates and helps then devise strategy and go-to-market plans to benefit from the fast growing Indian Climate tech market.

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