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Decarbonization Avenue : Bio-based Materials

The global shift towards sustainability has led to increased interest in bio-based materials, particularly in reducing the reliance on fossil fuel-derived plastics. For India, transitioning to bio-based materials not only presents a significant decarbonization opportunity but also addresses critical environmental challenges associated with plastic waste.

 

Current Scenario

India, one of the largest consumers of plastics, produces approximately 9.46 million tonnes of plastic waste annually, with only about 60% being recycled. The environmental impact of conventional plastics, derived from crude oil, includes significant carbon emissions during production and severe post-consumer disposal issues. The adoption of bio-based materials, particularly bioplastics, can mitigate these impacts by offering renewable and potentially biodegradable alternatives.

 

Categories of Bioplastics

  • Biodegradable Bioplastics: These include polylactic acid (PLA), polyhydroxyalkanoates (PHA), and polyhydroxybutyrate (PHB), typically derived from corn starch, sugarcane, and other renewable resources.
  • Durable Bioplastics: These include bio-based versions of polyethylene terephthalate (Bio-PET), polyethylene (Bio-PE), polyurethane, and polyamide (nylon).

 

Key Technology

Enhanced Performance of Biodegradable Bioplastics

  • Advanced Biopolymers: Research and development in India focus on improving the mechanical and thermal properties of biopolymers like PLA and PHA to match those of conventional plastics.
  • Polymer Blends: Blending biodegradable polymers with other materials to enhance their properties and applications, such as packaging, automotive parts, and medical devices.

Industrial Bioplastics & Biopolymers

  • Bio-PET & Bio-PE: Expanding the production and use of durable bioplastics like Bio-PET and Bio-PE for packaging, especially in the food and beverage industry. Companies like Reliance Industries are exploring the production of Bio-PET from renewable resources.
  • Bio-based Polyurethanes and Polyamides: Developing industrial applications for bio-based polyurethanes and polyamides in automotive, construction, and textile sectors.

Biodegradable Polymer Additives

  • Performance Enhancers: Innovations in biodegradable polymer additives to improve flexibility, durability, and degradation rates. These additives are crucial for expanding the applications of bioplastics in various industries.

Recycling Infrastructure for Bioplastics

  • Enhanced Recycling Technologies: Developing advanced recycling technologies specifically for bioplastics to ensure they are processed efficiently and effectively. 
  • Collection and Segregation Systems: Implementing effective collection and segregation systems for bioplastics, supported by digital solutions and IoT-enabled smart bins to optimize waste management.

 

Case Studies

  • India Glycols Limited (IGL): India Glycols Limited has successfully developed bio-based monoethylene glycol (Bio-MEG) from renewable resources, which is a key raw material for producing Bio-PET. This innovation supports the production of eco-friendly packaging materials and aligns with India's sustainability goals.
  • Satat Initiative: The SATAT (Sustainable Alternative Towards Affordable Transportation) initiative promotes the use of bio-CNG, derived from agricultural waste and other bio-resources. This initiative not only provides a sustainable fuel alternative but also supports the production of bioplastics from the same bio-resources.
  • Indian Railways: Indian Railways has introduced biodegradable food packaging made from bagasse (sugarcane waste) in its catering services. This initiative reduces plastic waste and promotes the use of bio-based materials.

Decarbonization potential

The adoption of bio-based materials represents a transformative opportunity for India to reduce its carbon footprint, enhance environmental sustainability, and stimulate economic growth. India, with its vast agricultural resources and growing industrial base, is uniquely positioned to lead the transition towards bio-based alternatives. By 2030, innovations in bio-based materials can significantly contribute to India's decarbonization goals, offering a path to a cleaner, more resilient future.

 

Key Datapoints

  • If India can replace 20% of its 9.46 million tonnes of plastic consumption with bioplastics, it would result in a reduction of approximately 14.2 million tonnes of CO2 equivalent annually.
  • Biodegradable plastics can help mitigate marine pollution. It is estimated that if 10% of plastic waste were biodegradable, ocean plastic pollution could be reduced by up to 1.5 million tonnes annually.
  • Reducing environmental pollution and health impacts associated with plastic waste can save India billions of rupees in healthcare and environmental remediation costs. The Ministry of Environment, Forest and Climate Change estimates that effective waste management could save up to ?20,000 crores (USD 2.7 billion) annually.
  • Utilizing 30% of India's agricultural residues for bioplastic production could produce up to 2 million tonnes of bioplastics annually, reducing CO2 emissions by approximately 5 million tonnes.

Industries impacted

  • Agriculture & farming
  • Automobiles & auto components
  • Chemicals & petrochemicals
  • Construction & real estate
  • Consumer durables
  • Fast moving consumer goods
  • Food & beverages
  • Oil & gas
  • Packaging & plastics
  • Paper & forest products
  • Textile & apparel
  • Waste management

Themes & Topics

  • Types of bio-materials

    • Bioplastics

    • Wood & timber

    • Bio-based composites

  • Enhancing economics & performance of bio-materials

    • Reducing raw material costs

    • Materials from agriculture & farm waste

    • Reducing the process cost for final product production

    • Innovative compounds & composites for better cost & performance

  • End of life

    • Recycling & reuse

  • Awareness, education & training

  • Machinery & technology

  • Economics

  • Policies & incentives

 

 

 

 

 

 

 

  • Performance

    • Biodegradability

    • Thermal properties

    • Moisture properties

    • Mechanical properties

    • Color & appearance

    • Recyclability

  • Specific applications

    • Food & beverages

    • Textiles

    • Agriculture

    • Electronics

    • Industrial and engineering applications

    • Automotive, aviation & shipping

    • Buildings & construction

    • Flexible packaging

 

 

 

 


 

 

 



All Decarbonization Avenues @ EAI


Renewable Energy :

  • Utility Scale Solar PV |
  • Distributed Solar PV |
  • Solar Thermal |
  • Wind Power |
  • Biomass for Heating & Power |
  • Biofuels |
  • Hydro Power |
  • Geothermal Energy |

  • Energy Efficiency :

  • Industrial Waste Heat Recovery |
  • Low Carbon Thermal Power |
  • Energy Efficient Industrial Equipment |
  • Smart Grids |
  • Heat Pumps |
  • Digital for Decarbonization |
  • Energy Efficient Buildings |

  • Energy Storage :

  • Green hydrogen |
  • Thermal & Mechanical Storage |
  • Battery Storage |

  • Agriculture & Food :

  • Sustainable Forestry |
  • Regenerative Agriculture |
  • Smart Farming |
  • Low Carbon Food |
  • Agro Waste Management |

  • Waste Management :

  • Reducing Food Waste |
  • Solid Waste Management |

  • Materials :

  • Bio-based Materials |
  • Advanced Materials |
  • Product Use Efficiency |
  • Industrial Resource Efficiency |

  • Water :

  • Water Use Efficiency |

  • Decarbonizing Industries :

  • Low Carbon Metals |
  • Low Carbon Chemicals & Fertilizers |
  • Low Carbon Construction Materials |
  • Low Carbon Textiles & Fashion |
  • Corporate Carbon Management |
  • Decarbonizing Oil & Gas Sector |

  • Low Carbon Mobility :

  • Electric Mobility |
  • Low Carbon Trucking |
  • Low Carbon Marine Transport |
  • Low Carbon Aviation |
  • Low Carbon ICE Vehicles |
  • Mass Transit |

  • GHG Management :

  • C2V - CO2 to Value |
  • CO2 Capture & Storage |
  • Reducing Emissions from Livestock |
  • Reducing Non-CO2 Industrial & Agricultural Emissions |
  • Managing Large Carbon Sinks |

  • Communities :

  • Low Carbon Lifestyles |
  • Low Carbon Cities |

  • Finance :

  • Climate Finance |

  • Platforms :

  • Multi-stakeholder Collaboration |
  • Low Carbon Accelerators |

  • Moonshots :

  • Moonshots |